Benefits of Automation in the Metal Fabrication Process
Metal fabrication turns raw metals into different types of pre-made shapes for use in assembling structures. Each process and sub-process requires practice and skill to master. The machines and tools and machines used in metal fabrication are expensive and take up lots of working space due to their size. Across the manufacturing sector, process automation is quickly gaining traction, and metal fabrication is not any different. Automation involves using robotic tools or production management software to run operations in making a physical product.
Technology and automation change metal fabrication processes by enhancing output and efficiency in production. With automation, completing work requires less time and leaves fabricators with more time for adjacent work, further enhancing project timelines and output. Employees can have more time for creative activities such as designing and troubleshooting, leading to more worker satisfaction and continual improvement.
Automation reduces labor costs. A robot can, for example, performs the work that previously required several people. Robots are excellent when streamlining processes and reducing margin errors, contributing to less material waste. Because of automated processes and lower heating requirements, it’s also possible to enjoy significant energy savings. Through more streamlined automated fabrication processes that cut waste, use less space, and consume less energy, you can also reduce your factory’s carbon footprint.
With automation and the deployment of robots, you can double or even triple production levels. Not only that, but automation enables fabricators to run and complete multiple projects simultaneously as the equipment can be kept running for longer periods without direct human input. This not only makes operations more cost-effective but boosts production and raises profit.
Occupational Safety and Health Act (OSHA) emphasizes worker safety and health. By removing workers from dangerous work procedures, automated technology enhances the safety of fabricators. Robots can take over the running of forklifts used to lift materials, while cranes can move heavy equipment. This reduces the possibility of human injuries while improving work processes and reducing the element of human error from operations.
Safety monitoring software can be used to respond to emergencies in real-time quickly. Automated systems can be programmed with customized actions sent to the relevant point persons, such as safety and protocol officers, for suitable action. Automated safety protocols can easily be updated and communicated to employees on a timely basis.
There are certain processes and operations in metal fabrication that cannot be accomplished without the involvement of technology and machines. Some of these processes come with special requirements for accuracy, geometry, and miniaturization that are impossible with humans. An example of such an operation is making complex sheet metal surfaces. The complex and delicate process can be simplified through automation software by inputting the required specifications into the machine or robot settings. In addition, the automation systems can continuously be upgraded or adjusted until they attain the required specifications.
In a sheet metal fabrication factory, demand can fluctuate. The output can be seamlessly adjusted to meet current demand with automated systems, leading to more efficiency and less waste or dead stock. The increased versatility offered by automation ensures that customers are not kept waiting when demand rises as the system can be automatically repositioned and reprogrammed.
